Labels Are Hot: Embellishments Are Hotter

Author: McGree Group

Labels are big business. From simple stick-on tracking labels with barcodes to complex, textured labels that make products dazzling and touchable, the label printing industry is growing across all technologies in the ecosystem. Flexo, hybrid, and pure digital printing have expanded their scopes and evolved their value propositions as the global demand for short-run, variable labels has exploded.

If you have designed labels and have experience with offset and flexo, the opportunities to expand with hybrid printing techniques or simply print digitally continue to grow. Pure digital printers have opportunities to expand with digital label printing solutions that become more interesting in each innovation cycle. To understand the opportunity for your company, start by understanding your options.

Shrink Sleeve Samples from HP Indigo GEM


Flexo label printing is the traditional analog technology that uses flexible polymer plates to transfer ink to label stock at high speed. Like all analog presses, each plate carries a color, with some machines supporting eight, 10 or 12 colors.

What makes a flexo label press special is the system that surrounds the printing. Flexo systems for label printing may be configured to add adhesives, laminates, and foil, but remember, this is only the printing part of the process. These systems also handle the converting of the rolls into the final product with die-cutting and waste removal.



Digital label printing is what you would expect. Toner and inkjet solutions on the market are at a variety of price points, capacities and capability sets. Everything from desktop devices common in warehousing to truck-size devices with all the capabilities of their flexo cousins have been on the market long enough to earn the reputation of being a mature technology. Innovations in inkjet printing of labels and a growing range of inkjet-ready label stocks are expanding the types of label work moving to digital printing, as well.

Houp Packaging Sample


Hybrid label printing grew out of early efforts to provide variable content in a traditional flexo environment. In the early versions, innovative printers would hang digital technology on their flexo presses or incorporate flexo stations into their digital print system to build solutions capable of adding variable content inline during the print run. The goal was to bring the rich capabilities of flexo and the variable capabilities of digital together to create new, higher-value labels. These systems have been commercialized and are in wide use today because they address a need for speed, expansive print options and variable. For some companies, hybrid solutions will always be the best fit.

There is business for all these technologies in the future of label printing, so how does an label print provider differentiate themselves in the market? The printing technology alone will not be enough. That brings us to the opportunities that shape the future.

At the most recent LabelExpo in Brussels and at the inaugural PRINTING United in Dallas in the autumn of 2019, innovations were on display for every part of the label printing process. If you are an LSP, no matter what technology you use today, you should consider one or more of these options.

Vectorpouch -


Embellishing labels with foil and varnish is not new, but one of the most personal demonstrations using embellishing at LabelExpo 2019 was in the HP stand where they had an artist make a sketch, upload it to SmartStream Designer, and then print a set of labels with the sketch as part of a label. This was an important demonstration because it involved the innovations included in HP’s ElectroInk Silver to produce a range of metallic colors.

Two paths to digital embellishment were operating on the stand: HP Indigo GEM was used to place the foil, spot varnish, and other embellishments in a single pass, and for print-over-foil, the demonstration featured the HP Indigo 6900 Digital Press with the KURZ DM-Jetliner inline. The Kurz stand had a duplicate of the production line running a different, but also variable, demo.

Why this is important: In the competitive world of label printing, differentiation will be an essential element of business growth. Whether you use HP’s solutions from MGI and Konica Minolta, flexo solutions, or other providers, the goal is to add capabilities to provide memorable visual appeal to the products. The opportunities exist for short-run, variable and long-run static labels.

What’s the catch? Selling these solutions takes some rethinking on the part of the sales team. These aren’t “take an order” sales. These sales typically require a bit of art, a bit of science and a bit of theater to help the buyers understand what they can gain. Prepare in advance so your sales team is ready to sell what you can do!

colorful bottles
Short Run Smirnoff Custom Labels by HP
HP Indigo Mosaic Samples


This is a growing area that you must investigate. Industrial embellishing covers the growing area of Near Field Communications (NFC), RFID labels, labels that include audio accessibility from a barcode, augmented reality, labels that change colors due to heat or cold, and labels imbued with GPS technology to turn labels into tracking beacons. And don’t forget the anti-counterfeiting solutions.

Some of these solutions rely on specific label stocks, but over time expect to see more of the technology printed inline with the content. If you serve industrial markets, this is a good time to start researching the technology.

Why this is important: Differentiation is the story here, but it goes beyond that. Laying in the capabilities to create unique customer experiences using these technologies should attract brands with an eye for innovation. Imagine a label that opens an AR experience that can change over time. Inside the retailer it might explain the product benefits, but outside of the store the experience may change to instructions for use. All these industrial embellishments have the potential to change how customers think about the labels they buy.

It is important to remember that innovations can be intimidating. Help your sales team prepare by taking them on the journey as technology is reviewed and be prepared to help them understand the talk tracks to use with current and prospective customers.

The future has amazing possibilities.


This article originally appeared on WhatTheyThink is the global printing industry’s leading source for unbiased market intelligence. Copyright © 2020 WhatTheyThink. All rights reserved. Reprinted with permission. For more like this, please consider becoming a member by visiting:

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